Engine Configurations
Flexible Gas Engine Packages to Suit Every Application.
About Engine Configurations
Clarke Energy offers modular gas engine configurations to suit different site layouts, operating conditions, and project requirements. From simple gensets to integrated cogeneration and containerised packages, each configuration is engineered for reliable and efficient long-term operation across a wide range of industries.
Engine configurations are selected based on factors such as installation approach, ambient conditions, heat recovery needs, grid interaction, and project timelines, helping to simplify installation, reduce risk, and deliver consistent performance throughout the life of the plant.
Technical Features
Genset Skid
Cogeneration Skid (CHP Module)
Containerised Genset Package
Power Module
Genset Skid
The genset skid is the most straightforward engine configuration, supplying electrical power only. The gas engine and alternator are mounted together on a common skid, allowing rapid installation and straightforward integration with site electrical infrastructure.
Key Features:
– Gas engine directly coupled to an alternator
– Skid-mounted for ease of transport and installation
– Suitable for grid-parallel or island mode operation
– Can be installed within a dedicated engine hall or building
Typical Applications:
– Standby and prime power
– Grid support and peak shaving
– Industrial sites requiring electrical power only
Cogeneration Skid (CHP Module)
The cogeneration skid, also referred to as a CHP module, integrates heat recovery equipment directly with the gas engine. This enables the simultaneous production of electricity and useful thermal energy from a single fuel source.
Key Features:
– Integrated exhaust gas and engine cooling heat recovery
– High overall system efficiency through combined heat and power generation
– Modular design simplifies plant layout and installation
– Can be configured for hot water, steam, or process heat recovery
Typical Applications:
– Manufacturing and process industries
– District heating and large commercial buildings
– Sites with continuous thermal and electrical demand
Containerised Genset Package
The containerised genset package houses the complete engine system within a purpose-built enclosure. This approach provides a compact, factory-assembled solution that reduces on-site construction requirements.
Key Features:
– Engine, alternator, cooling, ventilation, and control systems enclosed
– Weatherproof and acoustically treated container
– Rapid deployment and reduced civil works
– Suitable for remote or space-constrained sites
Typical Applications:
– Remote and off-grid installations
– Temporary or fast-track power projects
– Industrial sites with limited building infrastructure
Power Module
The power module configuration separates major plant components into defined functional modules. This approach provides maximum flexibility for complex or large-scale installations where site layout and phased expansion are key considerations.
Key Features:
– Engine, cooling, heat recovery, and electrical systems supplied as modular elements
– Flexible arrangement to suit site-specific layouts
– Ideal for multi-engine power plants
– Facilitates future expansion and redundancy
Typical Applications:
– Large industrial power plants
– Multi-engine CHP installations
– Sites requiring staged capacity increases
Island Mode Operation
Gas engines are well suited to island mode operation, acting as a captive power plant independent of the national or local electricity distribution network. Island mode sites avoid the cost and complexity of external grid connections while maintaining full control over power generation.
Key benefits include:
– Enhanced energy security and reliability
– Reduced exposure to grid outages
– Optimised power generation for site-specific demand
Hot and Tropical Countries
Hot and tropical climates can present challenges for gas engine operation, particularly where high ambient temperatures may lead to engine de-rating. Clarke Energy engine configurations are designed with these conditions in mind.
Design considerations include:
– Enhanced ventilation and airflow management
– Optimised cooling system selection
– Container and building designs suitable for high ambient temperatures
These measures ensure consistent performance and long-term reliability even in demanding environments.
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Our experts can provide the insight and support you need to evaluate options and achieve the right energy solution for your business.
